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Restoring Bronze Plaques & Memorials
(What is the
difference between preservation & restoration?)
Our preference is always to keep metal objects as close to original as
possible, which is why we have been offering
our
free eBook, Preserving Bronze Plaques &
Memorials. While preservation will keep newer ones from deteriorating,
it won't help
after they become badly weathered. Because of this we are now working on
an eBook
showing how to
restore them.
The worksheet below outlines that information.
If you would like
to be
notified
when the eBook
is
finished, send►
eMail request
to be put on list.
Please note: the process below assumes that the plaque or
memorial is solid bronze. Do not use it on other metals without
clear
advice
from
a knowledgeable expert. If you are not sure, take the time to find
out.
Supplies & materials:
--Stainless steel brush (medium stiffness)
--Sandpaper (One sheet of 220 grit, wet/dry)
--Sanding Block (tool designed to keep the sandpaper flat
when sanding, available in hardware stores
2" x 4" size, or thereabouts.
We recommend the rubber kind)
--Ivory dishwashing liquid
--Plastic cup
--Plastic pail with tap water for rinsing
--Kitchen type plastic scrub brush
--Water sprayer containing distilled water
--Cotton towels (2 or 3)
--"Canned Air" (aerosol spray can, used to blow
dust out of computers, etc., this is optional, but really good to have)
--Leather dye (see instructions below)
--Cheap artists brush about 1/4" wide
--Can of clear spray lacquer (see instructions below)
Instructions:
[It is best to do all of these steps on a warm dry day. If
the area is one that gets watered regularly, check to
make sure you have time to allow for drying before it gets watered again. ]
1) Preliminary cleaning. Brush
the entire memorial (in several different directions, especially
the background) with the stainless steel
brush. This will remove most of the greenish
type of corrosion and some of the tarnish. Any remaining
discoloration will be taken
care of in the following steps.
2)
Sand the high points. Cut a strip of the sandpaper the width of the
block and long enough to securely attach it on each end, making it
as
tight as
possible. Rubber sanding blocks
have some “give” to them, which is easier on
your hands, something you will appreciate
because this part of the operation takes
elbow grease.
You can see lines (actually tiny scratches) in the metal from the manufacturer's
original highlighting process. Follow the direction of
these lines.
Rub the
sanding block back and forth on the tops of the letters, numbers and decorative
details, using an even, medium
pressure.
Sand just enough to make the high points brighter.
This removes metal, but it is only a few thousandths of an inch. You don't
want a mirror shine
because a highly reflective surface is harder to read.
Fold a piece of sandpaper and work it into spots that have
been nicked or dented, then blend in as best you can. You want to end up with
an even
look with all the sanding lines going in the same
direction.
3) Wash. Mix about a teaspoon of Ivory dishwashing liquid in a
cup of water and scrub away the dirt
and metal particles from sanding
with the kitchen type plastic brush. Rinse well with regular tap water, repeat if
necessary and then rinse a final time with distilled
water (with the
sprayer), to achieve as chemically clean a surface as possible.
4) Dry. Use cotton towels to soak up the water.
“Canned air” helps to speed things up by blowing
droplets away. If the metal is
warm, it won't take long for the plaque or memorial to completely dry.
5) Darken the background. Manufacturers vary in how they apply the
color. Most select either dark brown or black. Even if a
plaque or
memorial is badly deteriorated there is usually enough color left to
know what the original was. In most cases this isn't
critical,
but if
you want a specific color, you will probably have to experiment on a test
piece to get the right mix of colors. We have
found that
leather dyes are the simplest, satisfactory way to darken the background. Leather craft stores are a sure source
for the dye,
some
regular craft stores carry it as well. Fiebing's is the
brand that is popular in our area. We use dark brown
most often,
followed by
black, followed by a mixture of the two.
Leather dye is permanent and usually covers any green or similar
discoloration that wasn't removed in the cleaning steps. Tape
plenty of masking or
newspaper around the plaque or memorial, because if it spills onto the cement or stone
base, it may be very hard
to remove. The dye
is hard to get off your hands too, so
wear rubber gloves. Refer to the bottle for safety considerations. Any cheap
artist's paint brush about
1/4" wide will
work to apply the dye. Brush it onto the background and up the sides
of the letters, numbers
and other details. Go
back
over the area as the brush dries to get a uniform look. Try not
to get dye on the high points, but don’t worry
about it if you do. The
dye
may appear splotched or mottled as it dries, but it will darken and even
out when you finish the final step.
Let it dry completely.
6) Resand the high points. Lightly sand in the same direction as you did
before, removing any dye and blemishes you missed the
first
time. This will
cause a little metal dust to fall
onto the background, but if the dye is dry, it won't stick.
Brush it away
with the
vegetable brush (make sure it is clean and dry) and
spray the rest away with the canned air. Don't touch the sanded
areas
because oils
from your hands can adversely affect the next step.
7) Apply lacquer coating. We use regular spray-can
clear lacquer. Even though the lacquer is clear, it is still best to
mask around
the area, or leave the masking from the dye step in place, if you are doing this on the
same day.
Use a windbreak if
there is any kind of breeze, which can blow
dust, grass clippings, or other debris onto the freshly lacquered surface.
A large sheet of cardboard works well. Fold it in thirds, so as to
wrap around the plaque or memorial and place it upwind. If the wind
isn't blowing too hard, it will stand by itself. If the wind is blowing too hard, you might
want to wait for a better time, or
have
someone
hold it.
Follow the directions on the spray-can
and go over the entire memorial
several times lightly
from all directions. A uniform glossiness is
a good indication you have an even
coating. If you spray an area too much the lacquer will puddle, but
most memorials have textured
backgrounds which disguises this. Spray-can lacquers are applied like any other paint, practice
on a piece of cardboard to get a feel for
it, if you haven’t done this before.
We
recommend Permalac aerosol spray-can lacquer (manufactured by
Peacock Labs,
1-800-728-5787), which is available in many
metal supply
stores, or on line. It has UV inhibitors and holds up for several years.
Ace hardware's clear lacquer #17027 also works
well but doesn't have the UV and corrosion
inhibitors that the Permalac has. If you use the Ace lacquer, you can always
go over it
with a wax that has UV inhibitors when it is completely dry (a couple
of days after applying it).
8) Regularly clean the memorial. Use the preservation process described in
our eBook. Dirt and other contaminates naturally
build up on the
surface, making
it look bad and speeding up the deterioration process.
Related background information:
Preservation vs. Restoration. Some have asked about the difference between preservation and
restoration. These
terms are used in
various ways, but for our purposes "preservation" means keeping an object in as
good a condition,
given its age,
as possible and "restoration" means bringing an object back to as new a condition
as possible.
When it comes to bronze plaques and memorials, preservation involves keeping
them clean and coated with a
preservative (wax) and restoration involves more vigorous cleaning, abrasively
highlighting the letters, numbers and
decorative details, darkening the background and coating with a clear lacquer.
z
*Corrosion. Is a term that describes
metal in various stages of deterioration when it reacts chemically with the
environment;
especially oxygen, moisture and pollutants.
With ferrous metals, this is usually called rust. With non-ferrous
metals it starts as tarnish, which is a dark oxide
layer that builds up on the surface. This oxide layer tends to protect the
metal, but if there are flaws in it, or if harmful
chemicals are present, the metal can disintegrate, or corrode (causing the
typical green color on bronze plaque & memorials).
Preservation prevents
this from happening. Restoration helps to correct it.
Click here
for an in depth discussion on the topic of corrosion, from the Wind & Sun web
site.